Projects

Gravicon’s modular plants are successfully operating in 7 countries, delivering efficient and environmentally responsible mineral recovery solutions across Africa, Central Asia, and Europe.

Global Network
of Gravicon Plants

23
Plants in
7
Countries
  • Ukraine
  • Poland
  • Guinea
  • Democratic Republic of Congo
  • Liberia
  • Uznekistan
  • Republic of Kazakhstan

Gravicon Project Lifecycle

The project is implemented through four consecutive stages, covering analysis, engineering, manufacturing, installation, as well as final commissioning. This step-by-step approach allows GRAVICON to control quality at every phase and deliver a fully operational processing plant.

Timeline

Click a phase to expand

Research

Engineering

Manufacturing

Commissioning

Research & Analysis

2 steps

2 week

W1–2

1

Providing a Representative Sample

The customer provides a bulk sample that accurately represents the full range of material properties, including size distribution, grade, moisture, and impurities. This sample serves as the starting point for all laboratory tests, process design, and performance guarantees.

1w

2

Study of a Representative Sample for Beneficiability

GRAVICON performs laboratory and pilot-scale tests to evaluate separation efficiency, recovery, and product quality. The results define the technically and economically optimal processing route.

1w

Engineering and Contract Finalization

5 steps

11 weeks

W3–13

1

Preparation of Technical Requirements

GRAVICON prepares the technical requirements based on laboratory test results, project objectives, and site conditions. These requirements define target capacity, product quality, process configuration, and key design parameters for further engineering.

1w

2

Preparation of Technical Assignments

GRAVICON develops a detailed technical assignment describing process flow, equipment configuration, automation level, and utility needs. This document becomes the core engineering reference for the project.

1w

3

Coordination of Technical Specifications

All technical solutions are jointly reviewed and optimized by both parties. Final specifications are approved for performance, cost, and implementation schedule.

1w

4

Conclusion of a Contract

Commercial, technical, and legal terms are finalized and contractually fixed. The project scope, responsibilities, guarantees, and timeline are formally confirmed.

2w

5

Design and Engineering Work

GRAVICON performs full process, mechanical, electrical, and automation engineering. Layouts, foundation loads, piping, control logic, and interfaces are developed for manufacturing.

6w

Manufacturing and Logistics

1 steps

12 weeks

W14–24

1

Manufacturing and Supply of a Complete Set of Equipment

All modules and key machines are fabricated, assembled, and factory-tested. The complete set is prepared for shipment in ready-to-install modular configuration.

12w

Installation and Commissioning

5 steps

13 weeks

W25–38

1

Installation

The equipment is installed on site, positioned in its working locations, and connected to power, water, and control systems according to the approved layout.

8w

2

Installation Supervision

GRAVICON specialists supervise the installation on site to ensure that all equipment is assembled and connected correctly and in accordance with the design documentation.

1w

3

Adjustment

Process parameters, control loops, and mechanical settings are fine-tuned under load. The plant is brought to stable design capacity and product quality.

2w

4

Staff Training

Operating and maintenance personnel are trained on process control, safety, and routine servicing. Training is performed on-site using real operating conditions.

1w

5

Commissioning

The plant is started up in industrial mode and performance tests are conducted. Guaranteed parameters of capacity, recovery, and product quality are formally confirmed.

1w